Close up of microprocessor semiconductors A number of materials could theoretically meet those needs. Researchers have built transistors from organic materials and designed substrates—that’s the wafer the transistors go into—out of metal foils and even paper. The chip Myers’ team described Wednesday is composed of “thin-film transistors” made from metal oxides—a mix of indium, gallium, and zinc—that can be made thinner than their silicon counterparts. The substrate is polyimide, a kind of plastic, rather than a silicon wafer. It’s cheap, thin, and flexible—and also a bit of a pain to engineer. Plastic melts at a lower temperature than silicon, meaning some production techniques involving heat are no longer usable. And the thin transistors may contain imperfections, meaning energy doesn't move around the circuitry in ways that chipmakers expect. Compared with modern chips, the design also uses a lot more power. These are the same issues that bedeviled chipmakers in the 1970s and ’80s, Myers points out. He can now sympathize with his older colleagues. Consider a computer chip placed inside a milk carton, replacing a printed expiration date with a sensor that detects chemical signs of spoilage.  Compared with the billions found in modern 64-bit silicon processors, 18,000 gates doesn’t sound like much, but Myers speaks of them with pride. Sure, the microprocessor doesn’t do much; it just runs some test code he wrote five years ago that makes sure all the components are working. The chip can run the same sort of code as one of Arm’s common, silicon-based processors. That consistency with silicon devices is key, explains Catherine Ramsdale, a coauthor of the research and senior vice president of technology at PragmatIC, which designs and produces the flexible chips with Arm. While the materials are new, the idea is to borrow as much as possible from the production process for silicon chips. That way, it’s easier to produce the chips en masse and hold down costs. Ramsdale says these chips might cost about one-tenth as much as comparable silicon chips, because of the cheap plastic and reduced equipment needs. It’s, yes, a “pragmatic” way of going about things, she says. Eric Pop, an electrical engineer at Stanford University who wasn’t involved with the research, says he’s impressed with the complexity of the chip and the sheer number of transistors it contains. “This pushes the technology forward,” he says. But pragmatism has limits.


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